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Solutions / HALO LED Strip Lights

HALO SPECIALISED STRIP LIGHTING

The HALO Underground lighting system is a cutting edge international patent law protected innovation, which is changing the face of underground mining as we know it, and setting new unsurpassed standards in its class.


HALO is an extra ordinary product range, delivering extra ordinary results, for clients seeking extra ordinary solutions.

ABOUT

HALO lighting solutions, focused on developing unique cutting edge lighting solutions for the commercial and industrial and mining sector, driven to continuously push the technological boundaries to ensure consistent evolution of all our products, defining HALO as pioneers and market leaders in our field of expertise.


DESIGN AND MANUFACTURE

All HALO products are designed and manufactured only with highest grade components that have been thoroughly tested, and meticulously and carefully selected to be able to function efficiently with longevity and reliability, not only to deliver unparalleled lighting, but also to ensure significantly more value add through a multitude of unique features which are unmatched by any of competitors in the industry.
HALO SAFETY FEATURES

HALO is a safe and efficient alternative to complex infrastructures that needs constant maintenance. HALO boasts the following unique safety features:

Reduced Risk of Electrocution: A low voltage supply of 24 or 36 Volts DC reduces the risk of electrocution considerably.
Fast and safe Repairs: Repairs can be carried out safely and quickly under live conditions.
Safe working environment: HALO illuminates potential dangers by providing a complete flood of light from floor to ceiling. This can substantially boost the morale and efficiency of workers.




CONFIGURATIONS FOR SPECIFIC APPLICATIONS

HALO-UL-60: Its versatility provides daylight conditions underground, ideal or haulages, refuge bays, conveyors, tipping areas.
HALO-UL-36: Ideal where high, bright conditions are required. Commonly used at machine sections of conveyors.
HALO-UL-30: Medium to high bright option, ideal for haulage and general tunnel lighting.


HALO MAINTENANCE & REPAIRS




HALO lighting systems are designed to provide a zero maintenance solution.

It is a low profile (6mm) robust lighting solution that’s installed out of harm’s way, thereby reducing maintenance costs.

Free from dark spots
The LED layout is configured in a strip design, which means that the installation will be completely free from dark spots, as opposed to any globe configuration where these spaced lights can blow or get damaged.

Ring feed design
The ingenious ring feed design, guarantees perfectly functioning lighting even when severed, further reducing the need for repairs.

Swift and effortless repairs
Repairs are effortless and extremely swift to carry out, with low skill level required to do the repairs, which can even be done safely under live conditions (not recommended) due to the low voltage 36 VDC supply.


HALO INSTALLATION



HALO LED strips use LED Power Supplies to convert the input voltage from 110/240 VAC into a lower voltage of 24 or 36VDC energising the LED's. The Power Supplies have a variable input feature which means it can manage any voltage from 85 - 265VAC, making it suitable for most applications around the world.

The design has an ingenious feature which allows for the connection of a power supply on either one end, or both ends of the strip lighting. In doing so the rated length effectively doubles and the lighting will continue to operate if completely severed or if one of the power supplies fails. Easily applied to existing infrastructure.






HALO is a lightweight and flexible lighting solution, making installation extremely easy and exceptionally rapid to complete:

Easily apply onto existing structures
Due to the low energy consumption, new installations require less cabling and switchgear, and can also be easily attached to existing infrastructures. A single individual can easily carry up to 500 meters or more, and installation of the lighting itself can be done by simply strapping the rolled out HALO strip lighting onto existing structures (by means of PVC cable ties).


Rapid Installation
HALO’s low profile nature (6mm) allows for quick and easy installation, as opposed to bulky, conventional lighting. HALO’s high strength design ensures that the lighting can be relocated at ease without any damage to the lighting.


Modular and Compatible
The lighting is completely modular with all solutions fully compatible, allowing for inter joining of various HALO solutions with each other. This will provide different levels of illumination on a single run if required. The lighting runs can be cut throughout the run with cutting intervals every 30cm or more, depending on the solution used. Purposely made Tees and 4-Ways allows this immaculate lighting solution to provide endless possibilities.

Variable Voltage Supply Capability
The power controllers supplying the lighting are designed with a variable voltage supply capability, allowing for voltages that comfortably range from 85 VAC to 265 VAC. HALO has a frequency range of 50HZ to 60HZ.



HALO MANUFACTURING PROCESS
Manufactured by cutting edge market leaders in LED technology. Production of HALO uses cutting edge technology and is governed by strict international quality control protocols by professional and highly trained individuals functioning in lab-like conditions. Production adheres to 5S visual management procedures, ensuring only the highest quality end products, with little or no defects.


LED’s are mounted on PCB’s by highly advanced Samsung SMT Chip Mounters (300 000 LED’s/day),with absolute accuracy and precision, providing excellent quality.


24hrs automated precision soldering ensures high efficiency and eliminates human error


The extrusion process is managed by 4 sets of high speed, High quality extrusion machines, capable of generating 6 000 meters of HALO lighting per day, at full Capacity.


Innovations that further define HALO as a market leader include the lighting printer system used to brand and print serial numbers.

HALO LIFESPAN AND WARRANTY

The LED technology utilised in the development and manufacture of HALO Lighting is of the highest calibre available. The design components and innovations work together in perfect synergy to provide an unmatched lighting solution. HALO is designed to thrive in the harsh underground mining conditions of high ambient temperature and moisture as well as rough manhandling, for at least a decade or more.

LED Selection Process
LED’s are meticulously selected by professionals to include only the highest quality.

Manufactured to Withstand Extreme Temperatures
HALO functions at optimum efficiency over its life span. No damage detected after 6000 hours at 85°C. Rated IP68, remains 100% waterproof even after a decade of exposure to the elements.

Proven to Pass Weather Resistance Tests
Weather resistance test carried out by Xenon Arc Lighting to simulate accelerated ageing has shown minimum superficial damage to the protective covering (exposed for 6000 hours) with no impact on the luminescence and functionality of the lighting (in accordance with ISO 4892).

Withstands Direct Impact and Explosion
HALO can be used in areas that are exposed to frequent dynamite, whereas competitors’ products within a 50m range have been destroyed.

4-year Warranty
A full 4 year warranty is provided for all the HALO Lighting solutions with a no nonsense replacement policy on power controllers as well as lighting, for failures due to “factory faults” and not damage caused by client.

Accreditations
HALO lighting was developed in close collaboration with the Department of Mineral Resources to ensure full compliance with the statutory requirement for equipment installed underground and are confident of our full compliance thereof. HALO is SABS approved as well CE approved and currently undergoing approval by Eskom.

Other tests include:
Light maintenance
Accelerated ageing
IP68 Rating
Glow wire test
Photometric
Static test


HALO has been approved by many standard committees of some of the largest mining houses, and has been selected as the preferred lighting system for these mines, outperforming all the competition it has come up against.

Many of the highly reputable engineering companies are specifying HALO in their feasibility and design proposals, being fully convinced of its superiority in comparison to all lighting systems the industry has to offer, and its immense money saving properties making it the only choice for the underground environment.
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